Table of Contents

• 1 The Structure of Metals
• 2 Mechanical Behavior, Testing, and Manufacturing Properties of Materials
• 3 Physical Properties of Materials
• 4 Metal Alloys: Their Structure and Strengthening by Heat Treatment
• 5 Ferrous Metals and Alloys: Production, General Properties, and Applications
• 6 Nonferrous Metals and Alloys: Production, General Properties, and Applications
• 7 Polymers: Structure, General Properties, and Applications
• 8 Ceramics, Glass, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications
• 9 Composite Materials: Structure, General Properties, and Applications
• 10 Fundamentals of Metal Casting
• 11 Metal-casting Processes and Equipment
• 12 Metal Casting: Design, Materials, and Economics
• 13 Metal-rolling Processes and Equipment
• 14 Metal-forging Processes and Equipment
• 15 Metal Extrusion and Drawing Processes and Equipment
• 16 Sheet-metal Forming Processes and Equipment
• 17 Powder Metal Processes and Equipment
• 18 Ceramics, Glasses, and Superconductors: Processing and Equipment
• 19 Plastics and Composite Materials: Forming and Shaping
• 20 Rapid-prototyping Processes and Operations
• 21 Fundamentals of Machining
• 22 Cutting-tool Materials and Cutting Fluids
• 23 Machining Processes: Turning and Hole Making
• 24 Machining Processes: Milling, Broaching, Sawing, Filing, and Gear Manufacturing
• 25 Machining Centers, Machine-Tool Structures, and Machining Economics
• 26 Abrasive Machining and Finishing Operations
• 27 Advanced Machining Processes and Equipment
• 28 Fabrication of Microelectronic Devices
• 29 Fabrication of Microelectromechanical Devices and Systems and Nanoscale Manufacturing
• 30 Fusion Welding Processes
• 31 Solid-State Welding Processes
• 32 Brazing, Soldering, Adhesive-bonding, and Mechanical Fastening Processes
• 33 Surface Roughness and Measurement; Friction, Wear, and Lubrication
• 34 Surface Treatments, Coatings, and Cleaning
• 35 Surface Treatments, Coatings, and Cleaning
• 36 Quality Assurance, Testing, and

About the Author

Serope Kalpakjian is a professor emeritus of mechanical and materials engineering at the Illinois Institute of Technology, Chicago. He is the author of Mechanical Processing of Materials (Van Nostrand, 1967) and co-author of Lubricants and Lubrication in Metalworking Operations (with E.S. Nachtman, Dekker, 1985). Both of the first editions of his books Manufacturing Processes for Engineering Materials (Addison-Wesley, 1984) and Manufacturing Engineering and Technology (Addison-Wesley, 1989) have received the M. Eugene Merchant Manufacturing Textbook Award of SME. He has conducted research in several areas in manufacturing processes; is the author of numerous technical papers and articles in professional journals, handbooks, and encyclopedias; and has edited several conference proceedings. He also has been editor and co-editor of various technical journals and has served on the editorial board of Encyclopedia Americana.

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Professor Kalpakjian has received the Forging Industry Educational and Research Foundation Best Paper Award (1966), the Excellence in Teaching Award from the Illinois Institute of Technology (1970), the ASME Centennial Medallion (1980), the SME International Education Award (1989), a Person of the Millennium Award from IIT (1999), and the Albert Easton White Outstanding Teacher Award from ASM International (2000); the SME Outstanding Young Manufacturing Engineer Award for 2002 was named after him. Professor Kalpakjian is a life fellow of ASME, fellow of SME, fellow and life member of ASM International, fellow emeritus of The International Academy for Production Engineering (CIRP), and a past president and founding member of the North American Manufacturing Research Institution/SME. He is a high honors graduate of Robert College (Istanbul), Harvard University, and the Massachusetts Institute of Technology.

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Steven R. Schmid is an associate professor in the Department of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in the general areas of manufacturing, machine design, and tribology. He received his bachelor’s degree in mechanical engineering from the Illinois Institute of Technology (with Honors) and master’s and Ph.D. degrees, both in mechanical engineering, from Northwestern University. He has received numerous awards, including the John T. Parsons Award from SME (2000), the Newkirk Award from ASME (2000), the Kaneb Center Teaching Award (2000 and 2003), and the Ruth and Joel Spira Award for Excellence in Teaching (2005). He is also the recipient of a National Science Foundation CAREERS Award (1996) and an ALCOA Foundation Award (1994).

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Professor Schmid is the author of over 100 technical papers, has co-authored Fundamentals of Machine Elements (McGraw-Hill), Fundamentals of Fluid Film Lubrication (Dekker), Manufacturing Processes for Engineering Materials (Prentice Hall), and has contributed two chapters to the CRC Handbook of Modern Tribology. He is a registered professional engineer, a certified manufacturing engineer of SME, a member of the North American Research Institution, and a fellow of the ASME. In 2012, he was named an ASME Foundation Swanson Fellow and served as Assistant Director for Research Partnerships at the Advanced Manufacturing National Program Office, National Institute for Science and Technology.